A Review Of Advancements In Modern Manufacturing Processes For Wooden Sash Windows
Posted in Home Based Business on January 25th, 2012 by David Parsons – Be the first to commentModern manufacturing processes for wooden sash windows are now among the most automated of manufacturing processes. It has only been in the last century that mass production has had any impact on sash windows at all. Window sashes before the early part of the 20 Th century were cut by hand.
Each sash was handmade and required hours of work and hours of training. Usually a single master craftsman would pass his skills on to one or more apprentices. They in turn would practice the proper construction and carving of the sash. It was a lengthy process.
Now a few key strokes can transform an entire factory with a new set of sash specifications. The production of mass quantities of perfectly uniform wooden sashes is a matter of programming rather than individual skill. The need to train employees becomes a matter of program familiarization instead of individual skill enhancement.
Mass production is nothing new to sash manufacturing. As early as 1900 the idea of mass producing sash parts in a factory was well established. From there the mechanization of mass production increased rapidly until robots handle the majority of actions in some plants.
While the need for individually produced wooden windows has decreased, it has not disappeared. Historical reproductions are in high demand. The National Registry of Historic Homes frowns on the use of modern materials and often requires the skills of an artisan.
One particularly amazing part of the modernization of sash production is the relative ease of changing a sash profile. Rather than refitting entire production lines with knives that will cut the prescribed profile, a computer can instruct movable jigs to assume the required profile in a matter of minutes.
As the processes have changed, the facilities that house them have changed as well. Guild halls have become vast automated structures that cover acres. The increases in efficiency have decreased the waste products that need disposal. Turn-around times are such that as-needed shipping has become common.
Such flexibility and efficiency have transformed the cost of manufacturing and the availability of products around the world. From single blade cutting tools, handled by master craftsmen, the modern manufacturing processes for wooden sash windows have truly advanced. The future can only add to that upward trend. Robotics and automated warehousing will only increase the level of efficiency and product availability.
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